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1993-07-17
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Kenwood U.S.A.
Service Bulletin Extract
Amateur Radio
Number: SB950
Subj: TS-440S Case Screws binding in the heat sink.
Date: 01/20/89
Occassionally a case screw that fastens to the heat sink of the TS-440S
will cross thread or bind when it is being inserted or removed.
Binding may be caused by tooling marks on the screw or by burrs on the
tapped threads in the heat sink. When a screw starts to bind, DO NOT
TRY TO FORCE IT! as this may cause the head to shear off. If the screw
is being removed and it starts to bind, return the transceiver to
KENWOOD. Do not make attempts to remove the screw. In addition, if a
transceiver is being brought to you with a scrw sheared off, return
the unit to KENWOOD. Do not attempt to drill out the screw.
If a screw starts to bind when it is being installed, carefully back it
out. Inspect the screw for marks or burrs and replace it if it is
questionable. Since the threads in the heat sink may be causing the
screw to bind, they should be cleaned by running a 3 x 0.5 mm tap into
each hole. The tap is inexpensive and can be obtained at may of the
larger hardware stores.
To avoid cross threading, make sure the covers are properly aligned when
they are being installed. Proper alignment means that there is a clear
path for the screw to turn into the heat sink. This assures that the
screw does not rub against the case and result in it turning into the
heat sink at an angle.